Custom stack racks engineered to your exact specifications
Purpose-built. Your dimensions. Your load. Your operation.
Custom stack racks built when standard options create more problems than they solve
A custom stack rack starts where catalog racks stop. The footprint doesn't match your floor. The load exceeds what standard gauge can handle. The parts require specific dunnage, containment, or orientation that no off-the-shelf rack was designed for.
That is why Morrison engineers custom stack racks from your requirements, not from a product list. Part dimensions. Load weight. Stacking configuration. Handling method. Return logistics. The rack gets designed around the real application so your operation does not have to work around the rack.
Why operations go custom
Your parts don't fit standard dimensions
You have tried making it work with what is available. The width is off, the deck height is wrong, or the load area does not match the part. Morrison starts with your part geometry and builds the rack around it.Your program has requirements no one else will engineer
Specific dunnage positions. Controlled part orientation. Multi-part nesting in a single rack. Custom stacking sequences for delivery programs. Morrison takes on the engineering that other manufacturers won't quote.You need one rack to do more than one job
Storage, shipping, plant-side staging, and return logistics. Morrison engineers custom stack racks that perform across every leg of your supply chain without needing a different rack at each step.You are scaling and the prototype has to be right
Going from 10 racks to 5,000 means the first one better be perfect. Morrison prototypes every custom rack for your team to validate before production starts. What you approve is what you receive at scale.
Stack rack configurations
Automotive Racks
Custom automotive racks built around part protection, plant handling, and production flow.
Shipping Racks
Custom shipping racks built for secure transport, part protection, and repeatable handling.
Custom Stack Racks
Stack racks engineered around your footprint, load, and operational requirements.
Heavy-duty stack racks
High-capacity stack racks built for demanding loads, repeated handling, and long-term use.
Collapsible Shipping Racks
Built for dense storage when loaded and reduced cube when empty.Where stack racks make sense
Overflow and seasonal storage
For operations that need capacity swings without adding permanent racking.Work-in-process staging
Keep parts, assemblies, or raw material organized and accessible between steps.Interplant and internal movement
Portable racks make more sense when material needs to move between facilities or zones.Heavy or awkward products
When pallets or fixed shelving do not match the shape, weight, or handling reality of the product.Outdoor or yard storage
When the rack has to hold up beyond a clean indoor environment.Programs where empty return matters
Collapsible or nestable designs help reduce wasted cube when the rack is not loaded.
Custom stack racks start with your problem. Not Our product line.
You already know a standard rack won't work. The dimensions are wrong, the load is too specific, or the application has requirements that nobody offers off the shelf. That is usually when Morrison gets the call.
We engineer custom stack racks from your application. What are you storing or shipping? How heavy is it? How does your team handle it? What does the rack need to do when it is empty? Morrison answers those questions first, then designs the rack. Not the other way around.
From concept to delivery
Every custom rack has to do more than hold weight. It has to fit your footprint, support safe handling, stack reliably, and work in the space you actually have.
Application review
We review load requirements, product dimensions, handling methods, and storage constraints.Rack concept and layout
We develop a rack concept around footprint, access, stackability, and storage density.Engineering and refinement
Our team finalizes structure, capacity, handling details, and real-world use requirements.Full production
We build in-house and deliver stack racks ready for production, storage, or shipping use.
Why Morrison for custom stack racks
Most custom rack requests start the same way. You called two or three suppliers, described what you need, and got back a quote for the closest thing they already make. Morrison does not work that way.
We engineer custom stack racks from your specs. Unusual footprints. Loads that require heavier gauge. Dunnage for specific part protection. Collapsible frames for return freight. If your rack needs to do something specific, Morrison designs and builds it to do exactly that.
Our engineering and fabrication teams share the same floor in Tennessee. The person who designs your rack watches it get welded, inspected, and loaded on the truck.
Frequently asked questions about custom stack racks
Everything. Dimensions, load capacity, post style, deck type, base frame, surface finish, dunnage integration, and stacking features are all engineered to your specification. Morrison doesn't build from a catalog—your rack is designed from scratch.